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How Hot Air Balloons Work

Hot Air Balloons

Now that we've covered the History of the Hot Air Balloons, let's now focus on the construction, the significance behind the use of hot air, and the theory of operation.

A hot air balloon for manned flight uses a single-layered, fabric gas bag (lifting "envelope"), with an opening at the bottom called the mouth or throat.

Attached to the envelope is a basket, or gondola, for carrying the passengers.


Mounted above the basket and centered in the mouth is the "burner" which injects a flame into the envelope, heating the air within. The heater or burner is fueled by propane, a liquefied gas stored in pressure vessels, similar to high pressure forklift cylinders.




The Construction

Envelope

Modern hot air balloons are usually made of light-weight and strong synthetic fabrics such as ripstop nylon, or dacron (a polyester). The individual sections which run from the throat to the crown (top) of the envelope are called gores or gore sections. Envelopes can have as few as 4 gores or as many as 24 or more. Envelopes often have a crown ring at their very top.

Seams

The most common technique for sewing panels together is called the double lap seam. The two pieces of fabric are folded over on each other at their common edge, possibly with a load tape as well, and sewn together with two rows of parallel stitching.

Coatings

The fabric may be coated with a sealer to make it impermeable to air. It is often the degradation of this coating and the corresponding loss of impermeability that ends the effective life of an envelope.



Sizes

A range of envelope sizes are available. The smallest (called "Hoppers" or "Cloudhoppers") have as little as 21,000 ft³ of envelope volume. At the other end of the scale are the balloons used by large commercial sightseeing operations that carry well over two dozen people and have envelope volumes of up to 600,000 ft³.

Vents

The top of the balloon usually has a vent of some sort. The most common type of vent is a disk-shaped flap of fabric called a parachute vent. The fabric is connected around its edge to a set of "vent lines" that converge in the center.

Baskets

Baskets are commonly made of woven wicker or rattan. These materials have proven to be sufficiently light, strong, and durable for balloon flight. Such baskets are usually rectangular or triangular in shape.



The Use of Hot Air

The Burner

The burner unit gasifies liquid propane, mixes it with air, ignites the mixture, and directs the flame and exhaust into the mouth of the envelope. The unit may consist of one or more individual burners of which the pilot may use one or more at a time to generate the desired heat. Each burner is characterized by a metal coil of propane tubing.

The burner unit may be mounted on a gimbal to enable the pilot to aim the flame and avoid overheating the envelope fabric.


Fuel Tanks

Propane fuel tanks are usually cylindrical pressure vessels made from aluminum, stainless steel, or titanium with a valve at one end to feed the burner and to refuel. They may have a fuel gauge and a pressure gauge. The pressure necessary to force the fuel through the line to the burner may be supplied by the vapor pressure of the propane itself, if warm enough, or by the introduction of an inert gas such as nitrogen.




Theory of Operation

Raising the air temperature inside the envelope makes it lighter than the surrounding (ambient) air. The balloon floats because of the buoyant force exerted on it. The amount of lift provided by a hot air balloon depends primarily upon the difference between the temperature of the air inside the envelope and the temperature of the air outside the envelope.

With a maximum operating temperature of 120 °C (250 °F), balloon envelopes can generally be flown for between 400 and 500 hours before the fabric needs to be replaced. Many balloon pilots operate their envelopes at temperatures significantly below the maximum in order to extend the longevity of their envelope fabric.




Reference / Image Credits:
Wikipedia
1. Aoife Mac
2. Heart Lover
3. Heart Lover
4. Wikimedia
5. Rb Glasson



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